Premade Pouch Packaging Machines For Every Footprint & Budget
Fill and seal custom premade pouches with this single lane automatic pouch packaging machine. With either six or eight stations, this rotary machine can package anything from coffee to snacks to legal cannabis products. Easy integration with volumetric, multi-head scale, auger, liquid pump, and cup fillers, as well as infeed and outfeed conveying equipment, makes this packaging machine a top choice for complete premade pouch packaging solutions.
Our pre-made pouch filler is an ideal solution for food packagers and others looking for an automated method to fill and seal pre-made pouches. It is designed to fill and seal Doy bags, 3-sided seal, flat and Stand-Up Pouches (SUP), as well as zippered bags, at speeds up to 50 pouches per minute.
The rotary pouch filling machine is ideal for a variety of markets, including: crackers, cookies, granola, snacks, confectionery, popcorn, dried fruit, nuts, powders and baking mixes, rice, beef jerky, cannabis gummies or flowers and more.
Our Premade Pouch Bag Solutions
Our packaging machines are easy to use and integrate.
Automatic Rotary Premade Pouch Machine
Rotary pouch filler and sealer is the ideal choice for industries such as Food, Beverages, Cosmetics, Pet Products, Chemical, Agriculture, Daily Necessities and Pharmaceutical Industries to efficiently and accurately complete various pre-made pouch packaging tasks.
Features
- PLC control with touchscreen operation
- Easy-to-use, simplified user experience
- Compact design
- Servo-driven control platform
- Highly durable welded steel frame
- Production parameter memory, including gripper size, machine speed, sealing temperature, and filling volume
- Bag presence detection – no filling, no sealing
- Bag deflation using a guider or pusher
- Automatic oxygen absorber and desiccant feeding station
- Product filling – compatible with multi-head weighers, volumetric fillers, and auger fillers
- Two-step sealing process ensures a clean seal
- Cooling station for liquid products
- Perfect pattern and high-quality sealing enhance product presentation
- Automatic bag width adjustment, automatic lubrication system, and flexible format change with modular system
Options
Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:
- Product filling – can be integrated with multi-head weighers, volumetric fillers, auger fillers, material dosing fillers, material elevators, working platforms, finished product conveyors, checkweighers, various specialized feeders, computer combination weighers and more.
- Fully interlocked safety protection devices
- Zipper opening device
- Date coding: embossing, hot stamping, inkjet, or thermal transfer
- Quality control: checkweighers, metal detectors, and X-ray inspection
- Suction nozzles and dust collectors
- Washdown structure (IP65)
- Steam or gas flushing
- Reject system for faulty bags
- Discharge conveyor
- Clean-in-place (CIP) design
- Fully automatic feeding system
- Bag holders for heavy filling
Technical Specs
| Simplex Model | DG8-200 | DG8-300 | DG8-400 | DG10-200 |
|---|---|---|---|---|
| Number of Stations | 8 | 8 | 8 | 10 |
| Number of Lanes | 1 | 1 | 1 | 1 |
| Maximum Speed Per Minute | 60 | 40 | 40 | 80 |
| Bag Gripping Range (mm) | 100~200mm | 180~300mm | 280~400mm | 80~200mm |
| Maximum Bag Length (mm) | 100~400mm | 180~400mm | 180~550mm | 100~380mm |
| Power Supply | 380 V / 3 Ph / 50 Hz / 30 A or According to the customer’s customization | 380 V / 3 Ph / 50 Hz / 30 A or According to the customer’s customization | 380 V / 3 Ph / 50 Hz / 30 A or According to the customer’s customization | 380 V / 3 Ph / 60 Hz / 35 A or According to the customer’s customization |
| Compressed Air | Approx. 600-750 NL/min, 5~6kgf/㎡ | Approx. 600-750 NL/min, 5~6kgf/㎡ | Approx. 600-750 NL/min, 5~6kgf/㎡ | Approx. 600-750 NL/min, 5~6kgf/㎡ |
| Filling Range | 10~2500g | 10~2500g | 10~2500g | 10~1500g |
| Dimensions | 2500×1460×1400mm (L×W×H) | 2450×1830×1460mm (L×W×H) | 2520×1750×1600mm (L×W×H) | 1600×1400×1450mm (L×W×H) |
Industries
Whether it’s food, beverages, chemicals, medical supplies, hardware, electronics, or filling products in powder, solid, semi-solid, liquid, or paste form, we can meet your needs.
Bag Styles
FAQ (Frequently Asked Questions for Premade Pouch Packaging Machines)
A premade pouch packaging machine can handle various pouch types, such as zipper pouches, stand-up pouches, vacuum pouches, spout pouches, flat-bottom pouches, and three-side seal pouches.
It can package solids, liquids, powders, and granular products, such as snacks, sauces, coffee powder, detergents, pet food, etc.
Depending on pouch size and product characteristics, the packaging speed is typically between 10 to 60 pouches per minute.
Yes, the machine can adjust gripper width, filling volume, and sealing parameters to accommodate different pouch sizes based on customer needs.
Typically, only 1 to 2 operators are required for machine operation and material replenishment.
The machine is primarily made of stainless steel and complies with international food-grade safety standards (e.g., FDA, GMP).
Yes, the machine can be equipped with quality control features like checkweighers, metal detectors, and X-ray inspection.
We provide installation, commissioning, and comprehensive operator training, along with remote or on-site technical support.
The machine features a modular design for easy cleaning. Regular inspection and lubrication of key components are recommended, and cleaning functions like CIP help maintain hygiene.
Yes, the machine supports quick changeovers by storing production parameters such as filling volume and pouch type for easy adjustments.
